Top Steps to Take to Maximize the Efficiency of Your Industrial Diesel Generator

Diesel generators are known for their extreme durability, fuel efficiency, and reliability. This makes them a preferred choice for industrial applications with high power demands and potentially harsh conditions. With proper maintenance, you can expect a diesel generator to deliver excellent service for decades, ensuring continuous power supply regardless of the condition of the main electrical grid. This offers great peace of mind and protects your bottom line.

As your generator ages, you may notice some decline in efficiency. This is normal with any piece of power equipment, but there are steps you can take to maximize your system’s efficiency throughout its lifespan. These measures will help reduce fuel consumption and minimize wear and tear, ultimately extending engine life.

Perform Regular Filter Checks

Your generator filters catch dust, dirt, debris, and other particles before they can enter your generator engine. When filters clog, airflow becomes restricted, placing excess strain on the system. This can lead to unnecessary wear and tear on parts and components, potentially resulting in major repairs or even generator failure.

At Valley Power Systems, we recommend conducting regular filter checks between your maintenance intervals. Once a month, you should check your generator filters and clear out any clogs. If the filters still appear dirty, it’s best to replace them to maximize airflow. Keep in mind that you may need to check your filters more frequently if you depend on your generator regularly or operate it in a dusty or windy environment.

Keep the Generator Area Clear

It’s also important to clear away debris around your generator unit to ensure proper airflow and prevent potential hazards. You should check the generator area weekly and remove anything that could obstruct your unit and impact its efficiency. Also, be sure to inspect the area immediately after a major weather event, such as heavy wind, rain, or snow, as these can stir up trash and other debris in the air.

Avoid Exceeding Generator Capacity

It’s crucial to operate within the generator’s capacity to maintain system efficiency. Constantly overloading a generator can result in severe consequences, including excessive strain on components, increased fuel consumption, reduced performance, and a significantly shorter lifespan. Running the system within its rated capacity helps avoid failures while maximizing efficiency.

Ideally, your generator should be capable of powering all your essential business equipment during an outage without stressing the system. If your older unit is unable to meet your power requirements, it may be time to consider an upgrade. Consult with our team at Valley Power Systems. We have access to state-of-the-art technology from trusted manufacturers, including Atlas Copco, Waukesha, and Blue Star Power Systems. We can match you with the right system and handle the installation professionally.

Schedule Prompt Repairs

When your generator malfunctions, your entire business is at risk. Operational disruptions can cause devastating financial losses. While many outages are restored within a few hours, some can last for days or even weeks in extreme situations, such as natural disasters or widespread grid failures. You don’t want to be left in the dark, so it’s essential to repair your generator at the first sign of trouble. Handling repairs promptly will help prevent sudden breakdowns and enhance your system’s overall efficiency.

Commons signs you need a diesel generator repair include:

• Increased fuel usage: It’s normal to see some increase in fuel consumption as your generator ages. However, you should be concerned if your system experiences a sudden spike in fuel usage. This could indicate a deeper problem, such as reduced airflow, a malfunctioning fuel or cooling system, leaks, or other issues.
• Power fluctuations: Is your generator slow to start, or is it losing power in the middle of a load? These issues can be caused by electrical problems, fuel issues, battery failures, loose connections, and other malfunctions.
• Unusual noises: If your generator is making strange noises, schedule an inspection. Rattling, knocking, or banging sounds could indicate loose parts or internal damage.
• Visible leaks: You may notice puddles around your generator unit. These could be fuel, coolant, or oil leaks, and they should be addressed immediately to maintain efficiency.
• Overheating: Is your system overheating? Overheating can be caused by overloading the system, insufficient coolant, restricted airflow, and numerous other issues. A professional generator inspection can help you get to the source of the overheating and address repair needs.

These are just some of the signs that you might need a generator repair. If you notice that your system is struggling to perform at the same level it always has, call our team at Valley Power Systems. We’ll conduct a comprehensive assessment of your generator’s condition and offer cost-effective repair recommendations. Our goal is to provide the timely repairs you need to prevent generator failure.

Stick to Your Maintenance Plan

Routine maintenance is your best protection against efficiency loss. It ensures that your generator receives the necessary services to maintain optimal performance. Technicians can also identify potential issues early on, allowing you to be more proactive about repairs. This can prevent costly breakdowns and extend the lifespan of your system.

How often a generator will need maintenance depends on your individual unit. Manufacturers typically recommend maintenance every 50-200 running hours. However, this range can vary depending on a variety of factors, including generator age, frequency of use, maintenance history, and environmental conditions. Generally, older units will need maintenance more often than newer systems to enhance efficiency and prevent breakdowns. For a more accurate recommendation, contact our team at Valley Power Systems.

Industrial generators are complex machines that should only be serviced by an authorized professional. Attempting maintenance on your own without the proper knowledge can lead to safety hazards, equipment damage, and costly repairs. At Valley Power Systems, our technicians are properly trained and certified to handle all your generator maintenance needs. We offer customized maintenance contracts to ensure your system receives the level of attention it needs.

Our diesel generator maintenance covers essential services such as:

• Oil changes
• Filter changes
• Performance testing
• Coolant checks
• Battery testing
• Leak inspections
• And more!

Contact Your Generator Maintenance Professionals

Valley Power Systems is proud to serve businesses throughout the great state of California. We provide first-class power solutions designed to keep your operations running smoothly without interruption. When you need generator maintenance, you can rely on our highly qualified, experienced technicians. From oil and filter changes to extensive engine work, we’ve got you covered.

Valley Power Systems also offers generator sales, installation, and repairs. Our California generator company has been in operation since 1949, so you can trust that we’ll be here for all your power needs now and in the future.

Are you ready to schedule diesel generator maintenance? Contact our professionals at Valley Power Systems today.

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